How to Grill Boneless Chicken Thighs (Rusty Chicken)

CookingEasy5:056 steps

By ShowMeStepByStepPublished Updated

Based on a video by Food Wishes.

Step-by-Step Guide

1

Step 1: Mash the Marinade in a Mortar and Pestle

0:25
Step 1: Step 1: Mash the Marinade in a Mortar and Pestle

Add sliced garlic to the mortar first and pound it into a rough paste before you add anything liquid - it mixes much faster that way. Then add the calabrian chili paste, maple syrup, soy sauce, mayonnaise, and a big splash of rice vinegar.

Pound and mix everything together until the marinade is uniform and rust-colored. The mayo seems weird in a marinade but it's the secret - it helps the surface caramelize on the grill instead of just charring.

Tip

No mortar and pestle? Mince the garlic with a knife and whisk everything in a small bowl. The texture is slightly different but the flavor is identical.

2

Step 2: Coat the Boneless Skinless Thighs

1:35
Step 2: Step 2: Coat the Boneless Skinless Thighs

Lay 8 boneless skinless chicken thighs in a shallow baking dish and pour the entire marinade over them. Massage it into every surface - flip each thigh, work the marinade into the folds, get it into every crevice.

Boneless skinless thighs are the right cut here. They take marinade better than breasts, stand up to a smoky char without drying out, and stay tender even if you slightly overcook them.

3

Step 3: Marinate 30 Minutes (Counter) or 2 Hours (Fridge)

1:55
Step 3: Step 3: Marinate 30 Minutes (Counter) or 2 Hours (Fridge)

This isn't an overnight marinade. The acid in the rice vinegar would break down the meat texture if it sat too long. Thirty minutes on the counter while you build the fire is plenty - that's what Chef John does.

If you're not grilling right away, refrigerate up to 2 hours but no more. While the chicken sits, light the charcoal or preheat the gas grill to high.

4

Step 4: Salt the Thighs and Place Smooth Side Down

2:25
Step 4: Step 4: Salt the Thighs and Place Smooth Side Down

Pull the thighs out of the marinade but do not wipe any off - the residual marinade is what creates the rusty caramelized crust. Sprinkle a little kosher salt over each thigh.

Place each one smooth-side-down on the grates first. The smooth side sears cleanly and releases when you flip. The rough underside has a tendency to stick and tear if you put it down first.

5

Step 5: Grill 3 Minutes, Flip, Cook 5 Minutes, Then Turn 3 to 4 More Times

2:55
Step 5: Step 5: Grill 3 Minutes, Flip, Cook 5 Minutes, Then Turn 3 to 4 More Times

Three minutes on the first side sets the grill marks. Flip and cook another 5 minutes on the rough side. From there, keep moving the thighs around the grill and turning them 3 or 4 more times - this is what caramelizes the marinade evenly on both surfaces and builds the rusty brown color.

Position the thickest part of each thigh over the hottest part of the fire. Total cook time is 10 to 12 minutes over a hot grill.

6

Step 6: Pull at Rusty Brown, Rest 5 Minutes, Serve With Lime

3:40
Step 6: Step 6: Pull at Rusty Brown, Rest 5 Minutes, Serve With Lime

Boneless thighs are forgiving. Go by color - rusty brown crust on both sides - more than by temperature. They'll be 165 to 180 internal by the time the crust looks right, which is well within safe range.

Pull them off the grill onto a plate or board and let them rest 5 minutes uncovered. Serve with lime wedges to cut the richness. Rest is non-negotiable - the juices need a minute to redistribute or you'll lose them all on the cutting board.

Tip

If they're cooked through but the crust isn't dark enough yet, leave them on another minute. Color matters more than precise doneness on this cut.

Products Used

❖ The Recipe

How to Grill Boneless Chicken Thighs (Rusty Chicken)

American
Serves
Serves 4
Prep
35 min
Cook
12 min
Total
47 min

Ingredients

9 items
  • 8boneless skinless chicken thighs
  • 4 clovesgarlicsliced
  • 1 tablespooncalabrian chili pasteor sambal oelek, or 2 finely minced hot chilies
  • 2 tablespoonsmaple syrup
  • 2 tablespoonssoy sauce
  • 1 tablespoonmayonnaise
  • 2 tablespoonsrice vinegara big splash
  • to tastekosher saltfor seasoning the grill side
  • for servinglime wedges

Nutrition

estimated · per servingEstimated from the ingredient list, not measured. Actual values vary by brand, preparation, and serving size. Not a substitute for measured nutrition data.
Calories
290kcal
Protein
28g
Fat
18g
Carbs
3g
Sugar
2g
Sodium
620mg

Method

  1. 1
    Step 1: Mash the Marinade in a Mortar and Pestle. Add sliced garlic to the mortar first and pound it into a rough paste before you add anything liquid - it mixes much faster that way.
  2. 2
    Step 2: Coat the Boneless Skinless Thighs. Lay 8 boneless skinless chicken thighs in a shallow baking dish and pour the entire marinade over them.
  3. 3
    Step 3: Marinate 30 Minutes (Counter) or 2 Hours (Fridge). This isn't an overnight marinade.
  4. 4
    Step 4: Salt the Thighs and Place Smooth Side Down. Pull the thighs out of the marinade but do not wipe any off - the residual marinade is what creates the rusty caramelized crust.
  5. 5
    Step 5: Grill 3 Minutes, Flip, Cook 5 Minutes, Then Turn 3 to 4 More Times. Three minutes on the first side sets the grill marks.
  6. 6
    Step 6: Pull at Rusty Brown, Rest 5 Minutes, Serve With Lime. Boneless thighs are forgiving.

Your Guide

Food Wishes

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