How to Smoke a Pork Butt (Easy Pulled Pork)

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By ShowMeStepByStepPublished

Based on a video by Meat Church BBQ.

Pulled pork is the barbecue Matt Pittman of Meat Church grew up on in the South, and it's about as forgiving as smoking gets. Start with a bone-in pork butt, coat it in mustard and a good rub, and let a low, steady smoker do the work for the rest of the day. It's genuinely hard to mess up.

The whole thing comes down to time and temperature. Run your cooker around 275F, smoke until the bark turns a deep mahogany, then wrap and ride it out until the meat is probe-tender at just over 200F. That lesson applies to any cooker you own - offset, pellet, or kettle. The wood you pick and the rub you choose steer the flavor, so use what you love.

What you end up with is smoky, sweet, fall-apart pork with a clean bone that slides right out. Mix some of the dark bark back in, dredge the meat through the reserved juices, and pile it on a bun. It's juicy enough that you don't even need sauce, though a splash of vinegar sauce never hurts.

Step-by-Step Guide

1

Step 1: Trim the Pork Butt

1:30
Step 1: Step 1: Trim the Pork Butt

Lay your bone-in pork butt on a cutting board and grab a sharp boning knife. Cut off anything hanging or sticking up that would just burn during a long cook. Then work on the big fat cap on the back - shave most of it down flat so you expose the meat underneath.

You don't have to get every bit of fat off. The point is to trim enough that your rub sits on actual meat instead of a thick layer of fat that renders into nothing. Keep an eye out for the money muscle near the top - that's the best bite on the whole thing.

Tip

Watch this step A dull knife slips and makes this harder than it should be. Take two minutes to sharpen before you start and the fat cap peels back clean.

2

Step 2: Slather with Yellow Mustard

3:46
Step 2: Step 2: Slather with Yellow Mustard

Squeeze a good amount of plain yellow mustard over the trimmed pork butt and spread it around with your hand until every side is coated. This is your binder. It gives the rub something to grip so the seasoning actually sticks instead of falling off.

Don't worry about the mustard flavor - it cooks off completely over ten hours and you won't taste it in the finished pork. If you'd rather skip it, a light coat of olive oil works too, or you can go with nothing and just give the rub extra time to sweat in.

Tip

Watch this step This step gets messy and that's fine. Keep a paper towel nearby and slather over a sheet pan or the cutting board to catch the drips.

3

Step 3: Season Liberally with BBQ Rub

6:10
Step 3: Step 3: Season Liberally with BBQ Rub

Now coat the whole butt heavily with an all-purpose barbecue rub. Go liberal here - this is a big piece of meat and you're only seasoning the outside, so a light dusting won't cut it. Turn it and hit every side, top, bottom, and the ends.

Pick a rub that matches the flavor you want. A sweet, paprika-heavy rub gives you that classic Southern pulled pork profile with deep red color. Whatever you choose, this is the step that decides how the finished pork tastes, so use something you love.

Tip

Watch this step After seasoning, let it sit at least 15 to 20 minutes so the salt pulls moisture to the surface and the rub sweats in. You can even season the night before if you want to prep ahead.

4

Step 4: Get It on the Smoker

7:40
Step 4: Step 4: Get It on the Smoker

Fire up your smoker and get it running a clean fire around 275F. You want thin blue smoke, not thick white smoke - that heavy white smoke leaves a bitter taste. Add a water pan with apple juice or plain water to keep some moisture in the cooker.

Set the seasoned butts on the grate and add your wood. Hickory gives you a bold, classic Southern smoke, while pecan or cherry run a little milder. Close the lid and settle in - depending on the size of your butt, this is an 8 to 10 hour cook.

Tip

Watch this step You can run anywhere from 225F to 275F. The hotter you go, the faster it cooks but the more you have to babysit it. 275F is a good balance of speed and a great result.

5

Step 5: Spritz to Keep It Moist

9:35
Step 5: Step 5: Spritz to Keep It Moist

Around the two-hour mark, and again a couple hours after that, give the pork a spritz. Fill a spray bottle with apple cider vinegar and mist the surface with a nice fine spray until the outside looks wet again.

Spritzing is optional, but it keeps the surface from drying out and helps the bark build slowly instead of hardening too fast. This is also a good time to rotate the butts if your cooker has a hot side, so both cook evenly.

Tip

Watch this step A dedicated food-safe spray bottle beats a kitchen sink cleaner bottle. A hog sprayer or a pump mister throws a fine even mist that won't wash the rub off.

6

Step 6: Wrap Once the Bark Sets

11:40
Step 6: Step 6: Wrap Once the Bark Sets

After about six hours, when the bark has turned a deep mahogany and taken on plenty of smoke, it's time to wrap. Lay out a big sheet of foil or butcher paper. Wrapping speeds up the back half of the cook and pushes you through the stall where the temperature stalls out.

For extra flavor, add a few pats of butter, a sprinkle of brown sugar for sweetness, and a dusting of a hotter rub before you seal it. Wrap it tight so the juices stay in, then put it back on the smoker at the same 275F.

Tip

Watch this step Foil speeds the cook the most; butcher paper keeps a slightly firmer bark. Either works. The butter and brown sugar are optional but they build that sweet-heat competition flavor.

7

Step 7: Cook to Probe-Tender

13:20
Step 7: Step 7: Cook to Probe-Tender

Ride it out until the pork is probe-tender. Around the nine-hour mark, slide an instant-read thermometer into a couple of different spots in the thickest muscles. You're looking for a reading just past 200F, usually 201F to 203F.

The number matters less than the feel. When the probe slides in with no resistance at all - like poking a toothpick into a cake - it's done. Check a few spots to be sure, since one muscle can lag behind another.

Tip

Watch this step A fast instant-read thermometer is the one tool worth spending on. Guessing by time alone leads to tough, dry pork. Probe tender is the real finish line, not the clock.

8

Step 8: Rest, Then Pull the Pork

14:30
Step 8: Step 8: Rest, Then Pull the Pork

Pull the butts off and let them rest before you touch them. Resting lets the juices redistribute so nothing runs out the second you open the foil. If you saved the drippings, pour them into a fat separator and set the good juice aside.

Now pull it apart. A clean bone that slides right out tells you it's cooked perfectly. Shred the meat with your hands or a set of meat claws, keep some of that dark bark mixed in, and dredge the pieces back through the reserved juice. Pile it on a bun and dig in.

Tip

Watch this step Wear insulated gloves under nitrile gloves so you can pull it while it's still hot. Dredging the pulled meat through the reserved juice keeps it so moist you won't even need sauce.

Products Used

❖ The Recipe

How to Smoke a Pork Butt (Easy Pulled Pork)

Southern US
Serves
Serves 8-10
Prep
20 min
Cook
10 hr
Total
10 hr 20 min

Ingredients

8 items
  • 1 (8-10 lb)bone-in pork buttalso sold as Boston butt or pork shoulder
  • 2 tbspyellow mustardbinder for the rub, cooks off
  • 1/2 cupall-purpose BBQ rubpaprika, brown sugar, kosher salt, black pepper, garlic powder, onion powder
  • 1 cupapple cider vinegarfor spritzing during the cook
  • 2 cupsapple juicefor the water pan
  • 4-5 chunkshickory wood chunkspecan or cherry also work
  • 3 tbspunsalted butteroptional, added when wrapping
  • 2 tbspbrown sugaroptional, added when wrapping

Method

  1. 1
    Step 1: Trim the Pork Butt. Lay your bone-in pork butt on a cutting board and grab a sharp boning knife.
  2. 2
    Step 2: Slather with Yellow Mustard. Squeeze a good amount of plain yellow mustard over the trimmed pork butt and spread it around with your hand until every side is coated.
  3. 3
    Step 3: Season Liberally with BBQ Rub. Now coat the whole butt heavily with an all-purpose barbecue rub.
  4. 4
    Step 4: Get It on the Smoker. Fire up your smoker and get it running a clean fire around 275F.
  5. 5
    Step 5: Spritz to Keep It Moist. Around the two-hour mark, and again a couple hours after that, give the pork a spritz.
  6. 6
    Step 6: Wrap Once the Bark Sets. After about six hours, when the bark has turned a deep mahogany and taken on plenty of smoke, it's time to wrap.
  7. 7
    Step 7: Cook to Probe-Tender. Ride it out until the pork is probe-tender.
  8. 8
    Step 8: Rest, Then Pull the Pork. Pull the butts off and let them rest before you touch them.
☐ The Checklist

How to Smoke a Pork Butt (Easy Pulled Pork)

Tools
7
Materials
8
Steps
8
Video
17 min

Your Guide

Meat Church BBQ

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