How to Make Smash Burgers (Diner-Style Cast Iron Recipe)

By ShowMeStepByStepPublished Updated

Based on a video by Lodge Cast Iron.

This is Chef Kris's diner-style smash burger from Lodge Cast Iron, built on the George Motz technique that put Oklahoma onion burgers on the map. A 15-inch cast iron skillet, a flat iron press, and 90/10 ground beef pressed onto a mound of paper-thin white onion. The onions caramelize into the bottom of the patty and become part of the crust, and the whole thing cooks in less than two minutes per side.

What separates a smash burger from a regular hamburger is the surface area. Smashing a loose three-ounce ball flat against a screaming-hot iron creates a craggy edge that gets deep-brown and crunchy while the inside stays juicy. Add a slice of American cheese, splash a little water into the skillet to flash-steam the cheese into a glossy melt, and you have something that tastes like the best diner burger you have ever had.

The roasted garlic aioli pulls the whole sandwich together. It is a real homemade mayo with egg yolks, Dijon, olive oil, and roasted garlic paste, whisked by hand and chilled for 30 minutes before the burgers hit the iron. Toast the brioche buns in the rendered bacon fat, stack two patties with cheese facing in, pile on bacon, bib lettuce, tomato, and a smear of aioli. This pairs naturally with the rest of the cookout spread - fresh salsa for chips beforehand, or simple grilled sides to keep the meal moving.

Step-by-Step Guide

1

Step 1: Whisk the Roasted Garlic Aioli

0:21
Step 1: Step 1: Whisk the Roasted Garlic Aioli

Squish three roasted garlic cloves into a small bowl with a pinch of salt and mash them into a smooth paste with the back of a fork. The paste step matters - chunks of garlic won't disappear into the sauce later.

In a larger bowl, whisk two room-temperature egg yolks with a teaspoon of Dijon mustard until uniform. Drizzle in half a cup of extra virgin olive oil one tiny splash at a time, whisking constantly. The yolks and oil emulsify into a thick golden mayo. Stir in the garlic paste, a few dashes of Tabasco, a teaspoon of lemon juice, salt, and pepper. Cover and chill for at least 30 minutes while you cook.

Tip

Watch this step. If you pour the oil in too fast the sauce breaks and turns runny. Start with literal drops. Once the mayo starts to thicken visibly you can speed up.

2

Step 2: Shave the White Onion Paper-Thin

2:23
Step 2: Step 2: Shave the White Onion Paper-Thin

Set up a mandolin on the thinnest blade setting. Hold one peeled white onion against the guard, keep your fingers clear of the blade, and slice in one steady motion. You want translucent rings that almost fall apart when you pick them up.

This is the texture you need for the onion crust later. Thick slices won't fuse with the beef during the smash. If you don't own a mandolin, use the sharpest knife you have and cut the onion in half through the root first so it sits flat on the board.

Tip

Watch this step. A cut-resistant glove is the cheapest insurance you can buy. The blade looks harmless until it isn't, and a single slip on a mandolin will take a thumbprint off cleanly.

3

Step 3: Crisp the Bacon in the Cast Iron

2:51
Step 3: Step 3: Crisp the Bacon in the Cast Iron

Set a 15-inch cast iron skillet over medium-low and lay your bacon strips across the surface in a single layer. Drop a flat iron press on top so the bacon stays in full contact and renders flat instead of curling.

Slide the press around every minute or so to keep things even. Flip the bacon once the bottom side releases cleanly and is the color of an old penny, then press again. Pull the cooked strips onto paper towels and leave every drop of rendered bacon fat in the pan. That fat is the cooking medium for the burgers and the toasted buns.

Tip

Watch this step. The press doubles as a smash press and a panini weight - one of the most-used tools in a cast-iron kitchen. Look for one that's heavy and round so it spreads pressure evenly.

4

Step 4: Form Loose Beef Balls and Pile the Onions

4:07
Step 4: Step 4: Form Loose Beef Balls and Pile the Onions

Portion 1.5 pounds of 90/10 ground beef into eight loose three-ounce balls. A digital scale takes the guessing out of this. Roll each one between your palms only enough to hold its shape - any extra compression squeezes out the juice and ruins the crust.

Crank the heat under the skillet up to medium-high and let the bacon fat get screaming hot, almost smoking. Drop a small mound of the shaved onions directly onto the iron in each spot where a burger will go. The onion bed is what creates the Oklahoma-style crust. Don't skip it and don't go light.

Tip

Watch this step. Pull the beef out of the fridge 15 minutes before you cook. Ice-cold meat refuses to sear and steams instead. Room-temp meat sears the second it hits the iron.

5

Step 5: Smash the Patties Through Parchment

4:25
Step 5: Step 5: Smash the Patties Through Parchment

Drop one beef ball on top of each onion mound and immediately cover with a small square of parchment paper. Press straight down with the flat iron press as hard as you can and hold for two full seconds. The ball should flatten to about an eighth of an inch thick - paper-thin is the goal.

Lift the press and peel away the parchment in one motion. Season the top of each patty with a pinch of kosher salt, freshly cracked black pepper, and a small dusting of garlic powder. Now leave them alone. The patties need 90 seconds of contact with that hot iron to build the deep mahogany crust that defines a smash burger.

Tip

Watch this step. Parchment paper is the critical hack - it stops the beef from welding to the bottom of the press. Without it half the patty rips off when you lift up. Pre-cut squares speed up the rhythm when you're cranking out batches.

6

Step 6: Flip, Cheese, and Steam the Melt

4:46
Step 6: Step 6: Flip, Cheese, and Steam the Melt

Slide a stiff metal spatula straight under each patty, scraping along the iron to keep the entire crust attached. Flip in one motion - the onions should now be welded to what is now the top of the burger.

Drop a slice of American cheese over each patty. Splash about a tablespoon of water into an empty corner of the skillet and immediately cover with the flat iron press or an upside-down bowl. The water flashes to steam, the steam envelops the cheese, and ten seconds later you have a glossy melt without overcooking the beef underneath.

Tip

Watch this step. American cheese melts smoother than any other cheese because of the sodium citrate emulsifiers. Cheddar, Swiss, or pepper jack all curdle if you push them this fast. Save the fancy cheese for a different sandwich.

7

Step 7: Toast the Buns and Build the Burger

5:47
Step 7: Step 7: Toast the Buns and Build the Burger

Slide the cheesed patties off to a warm plate. Set brioche bun halves cut-side down in the remaining bacon fat and toast for about 30 seconds until golden and crisp on the cut face. The fat soaks into the bread and adds another layer of flavor.

Build from the bottom up: smear chilled garlic aioli on the bottom bun, lay down bib lettuce and two tomato slices, stack two smashed patties cheese-side-in, top with two half-strips of bacon and a few dill pickle chips, then crown with the top bun. Press gently to compress the stack. Serve right away while the cheese is still molten and the crust is at its crispest.

Tip

Watch this step. Stacking two thin smashed patties with cheese between them is the diner move - it stays moist longer than one thick patty and the cheese-on-cheese center is the best bite. Single-stack works too if you want something lighter.

Products Used

❖ The Recipe

How to Make Smash Burgers (Diner-Style Cast Iron Recipe)

American
Serves
Makes 4 double-stack smash burgers
Prep
10 min
Cook
8 min
Total
18 min

Ingredients

17 items
  • 1.5 lbground beef90/10 chuck; loosely formed into 8 three-ounce balls. Do not overwork the meat.
  • 1 mediumwhite onionshaved paper-thin on a mandolin
  • 8American cheese slices
  • 8 stripsbaconcut in half so each burger gets two pieces
  • 8brioche hamburger bunstoasted cut-side down in bacon fat
  • 1 tspkosher salt
  • 1 tspblack pepperfreshly cracked
  • 1/2 tspgarlic powder
  • 3roasted garlic clovesfor the aioli; roast a whole head ahead of time and squeeze cloves out
  • 2egg yolksat room temperature; for the aioli
  • 1 tspDijon mustardfor the aioli
  • 1/2 cupextra virgin olive oilfor the aioli; drizzle in slowly to emulsify
  • 1 tsplemon juicefor the aioli
  • a few dashesTabasco saucefor the aioli
  • 1 largetomatosliced, for topping
  • 1 headbib lettuceleaves separated, for topping
  • to tastedill pickle chipsfor topping

Nutrition

estimated · per servingEstimated from the ingredient list, not measured. Actual values vary by brand, preparation, and serving size. Not a substitute for measured nutrition data.
Calories
1200kcal
Protein
54g
Fat
72g
Carbs
55g
Fiber
2g
Sugar
8g
Sodium
1800mg

Method

  1. 1
    Step 1: Whisk the Roasted Garlic Aioli. Squish three roasted garlic cloves into a small bowl with a pinch of salt and mash them into a smooth paste with the back of a fork.
  2. 2
    Step 2: Shave the White Onion Paper-Thin. Set up a mandolin on the thinnest blade setting.
  3. 3
    Step 3: Crisp the Bacon in the Cast Iron. Set a 15-inch cast iron skillet over medium-low and lay your bacon strips across the surface in a single layer.
  4. 4
    Step 4: Form Loose Beef Balls and Pile the Onions. Portion 1.
  5. 5
    Step 5: Smash the Patties Through Parchment. Drop one beef ball on top of each onion mound and immediately cover with a small square of parchment paper.
  6. 6
    Step 6: Flip, Cheese, and Steam the Melt. Slide a stiff metal spatula straight under each patty, scraping along the iron to keep the entire crust attached.
  7. 7
    Step 7: Toast the Buns and Build the Burger. Slide the cheesed patties off to a warm plate.
☐ The Checklist

How to Make Smash Burgers (Diner-Style Cast Iron Recipe)

Tools
4
Materials
6
Steps
7
Video
7 min

Your Guide

Lodge Cast Iron

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Key takeaways from How to Make Smash Burgers (Diner-Style Cast Iron Recipe)

5 questions, answers, and one-line explanations. Tap to expand.

  1. 1.What goes between the press and the patty when smashing?

    Answer: Parchment paper

    Parchment stops the beef from welding to the press. Without it, half the patty rips off when you lift up.

  2. 2.Why a loose ball instead of a packed patty?

    Answer: Holds juice in

    Compressing squeezes out juice and ruins the crust. Roll only enough to hold shape - the smash flattens the patty.

  3. 3.What melts the cheese on each patty?

    Answer: Steam under cover

    Splash water and cover. Water flashes to steam, steam envelops the cheese, and in ten seconds you have a glossy melt.

  4. 4.Why American cheese specifically?

    Answer: Melts smooth, never breaks

    Sodium citrate emulsifiers keep American melting smooth. Cheddar, Swiss, and pepper jack all curdle if you push them this fast.

  5. 5.How thin should the smashed patty be?

    Answer: About 1/8 inch

    Press to about 1/8 inch. Paper-thin maximizes crust surface, and stacking two thin patties keeps the burger juicy.

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